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Standard Pallet Sizes: Dimensions, Weight & Shipping Guide

Pallet sizes and dimensions

What is the standard pallet size?

In the United States the most common standard pallet size is 48 × 40 inches, or about 1,219 × 1,016 millimeters. Often called the GMA pallet, this footprint is widely used in grocery, retail and general distribution. Other sizes, including 42 × 42 inches and 48 × 48 inches, serve specific products and industries.[1]

In Europe the standard EPAL Euro pallet measures 1,200 × 800 millimeters, or about 47.24 × 31.50 inches. Its narrower footprint means it is not interchangeable with a U.S. 48 × 40 pallet in every storage or shipping setup.[2]

Size chart

Standard pallet size chart

Select any size to see it drawn to scale against a second pallet in the comparison tool below.

Footprint (in)Footprint (mm)Common applicationsCompare

Conversions are rounded. These are typical applications, not exclusive industry standards. Confirm the actual pallet specification with your supplier and receiver.[1][3][6][9]

Compare pallet footprints to scale

Inches
Millimeters
Pallet APallet B

What do pallet dimensions include?

These measurements describe the empty pallet footprint. Measure the loaded unit separately, including the pallet, product and any overhang. Both 48 × 40 and 40 × 48 describe the same rectangle when rotated, but stringer direction and fork entry can affect equipment compatibility.

What does GMA pallet mean?

GMA refers to the Grocery Manufacturers Association. Today the term is often used broadly for 48 × 40 pallets. A matching footprint alone does not establish construction, condition or load rating.[1]

Euro pallets

Euro pallet sizes and specifications

A standard EPAL Euro pallet, also called EPAL 1, is a reusable wooden block pallet used extensively in European supply chains. Its specifications are defined by the European Pallet Association.[2]

SpecificationEPAL Euro pallet
Footprint1,200 × 800 mm / about 47.24 × 31.50 in
Empty pallet height144 mm / about 5.67 in
Empty pallet weightAbout 25 kg / 55 lb
Safe working load1,500 kg / about 3,307 lb
IdentificationEPAL markings and applicable IPPC treatment markings

These figures apply to the EPAL 1 design. They are not universal specifications for every pallet described as “Euro size.” The pallet’s condition and the intended support and loading arrangement still matter.[2]

U.S. pallets versus Euro pallets

A U.S. 48 × 40 pallet is about 8.5 inches wider than an EPAL Euro pallet when their longer sides are aligned. That difference affects carton layouts and floor space. It can also change whether the pallet has adequate support in a particular rack.

Before receiving imported goods, confirm whether the destination accepts Euro pallets, whether equipment can handle them and whether the product must be transferred to another pallet. Plan any repalletizing before arrival so labor, replacement pallets and delivery timing can be coordinated.

Are all European pallets the same size?

No. EPAL 1 measures 1,200 × 800 mm, while EPAL 2 measures 1,200 × 1,000 mm. EPAL also publishes specifications for half pallets and other load carriers. Request the actual dimensions and pallet type instead of relying only on “European pallet” as a description.[3]

Do pallets need treatment for international shipping?

Regulated solid wood packaging entering the United States must meet applicable ISPM 15 treatment and marking requirements, subject to specific exemptions. Export requirements depend on the destination. Confirm the route and packaging requirements with your supplier and shipping partners before loading.[4][5]

Pallet size and treatment are separate requirements. A 48 × 40 pallet may need compliant treatment for an international movement, while a Euro sized pallet is not automatically compliant simply because of its dimensions.

Pallet materials

Types of pallets by material

Pallet material affects tare weight, durability, cleaning, repair options and total cost. Choose a platform around the product, handling equipment, storage conditions and receiving requirements. Footprint and material are separate choices: a 48 × 40 pallet can be made from wood, plastic or other materials.

Solid wood

General freight, retail, grocery and industrial distribution

Widely available and many designs can be repaired. Inspect for damage, nails, contamination and moisture. Regulated international movements may require treatment.

Plastic

Reusable distribution, food and beverage and compatible automated systems

Consistent molded designs with no wood splinters. Confirm cleaning procedures, temperature limits, fire protection requirements and the rack rating for the model.

Engineered or molded wood

Export and space conscious shipping

Often nestable. Verify capacity, moisture exposure limits, fork access and whether the complete packaging assembly qualifies for a treatment exemption.

Paper or corrugated fiberboard

Weight sensitive shipments and selected one way distribution

Can reduce tare weight. Confirm moisture resistance, load distribution, handling frequency and storage suitability.

Metal

Heavy industrial loads and repeated internal movements

Steel designs can provide durable reusable support. Confirm tare weight, handling compatibility, corrosion protection and return logistics.

Capacities and suitability depend on the specific design. These categories do not establish a universal rating.[4][9][13][14][15]

Wood pallets and plastic pallets

Wood is a practical option for many shipping networks, especially when pallet availability and repair options matter. Plastic can suit repeated use and systems that benefit from consistent dimensions. Compare the complete operating cost, including cleaning, damage, retrieval, loss and receiver acceptance, rather than purchase price alone.

Pallet material versus pallet construction

Block and stringer describe construction, not material. Block pallets support the deck on blocks while stringer pallets use lengthwise support members. Two way and four way entry describe access for handling equipment. Check forklift and pallet jack compatibility separately.

iGPS plastic pallets and pallet pooling

iGPS Logistics provides rentable, 100% recyclable plastic pallets and describes itself as North America’s leading plastic pallet pooling provider. Its system offers an alternative to purchasing and managing a separate pallet inventory.[10][11]

Pallet pooling is a rental and reuse model. Platforms circulate through participating shipping and receiving locations and return through the provider’s network. It is an ownership and service arrangement rather than a separate pallet material, and wood pallets can also be pooled.

SpecificationPublished iGPS information
Platform sizeGen 6 and Gen 6.1: nominal 48 × 40 inches, meeting CBA standards formerly associated with GMA
Empty heightGen 6 and Gen 6.1: 5.62 inches
Empty weightGen 6: about 50 lb. Gen 6.1: less than 50 lb. Weight varies by model.
Racking capacity2,800 lb evenly distributed, with specified continuous support of at least 2 inches on both longitudinal rails
Material and repairGen 6 and Gen 6.1: HDPE plastic, listed as repairable by welding
IdentificationRFID and barcodes support identification, tracking and compatible automated workflows

Source: the current iGPS pallet specification page, which lists Gen 6 and Gen 6.1 alongside earlier models. Dimensions and weights are approximate. iGPS notes that loading method, temperature, storage duration and support conditions affect use, so confirm the model and application with the provider.[12]

Weight savings depend on the comparison

iGPS states that its pallets can be up to 35% lighter than typical multi use wood pallets. This is a provider comparison with a particular wood pallet category. An iGPS plastic pallet is not necessarily lighter than every wooden pallet, including lightweight GMA style designs.[10]

Tracking and warehouse compatibility

Embedded RFID tags and readable identifiers support visibility when connected to the appropriate readers, software and processes. RFID does not by itself provide continuous GPS location updates. Confirm integration and testing requirements for any automated storage and retrieval system, commonly called ASRS.

Before selecting a pool, confirm destination acceptance, charges, transfer records, pickup arrangements and loss responsibilities. Recyclable pallets also need an appropriate recovery channel at the end of service.

Pallet weight

How much does a pallet weigh?

An empty pallet’s weight is its tare weight. The weight of a loaded pallet includes the product, the pallet and any packaging or securing materials. Always distinguish between these figures when requesting a freight quote.

Pallet exampleEmpty weightHow to use the figure
48 × 40 wooden GMA styleRoughly 30 to 50 lbPlanning range only. Weigh the actual pallet.[6]
iGPS Gen 6 plastic palletAbout 50 lbPublished model specification. Verify the supplied model.[12]
EPAL 1 Euro palletAbout 55 lb / 25 kgPublished EPAL specification.[2]
PECO pooled block pallet65 to 68 lbPECO Canada example. Verify the supplied model.[7]

Wood species, moisture, construction, repairs and material all affect tare weight. A shared footprint does not mean two pallets weigh the same amount.

How to calculate loaded pallet weight

Product weight+Empty pallet weight+Packaging and securing=Loaded pallet weight

Example: 1,800 lb of product plus a 40 lb pallet plus 10 lb of wrap and packaging equals 1,850 lb total. The 40 lb pallet is an example, not a standard weight to use for every shipment. Try your own numbers in the calculator below.

Loaded pallet calculator

48 × 40 wood GMA
iGPS Gen 6
EPAL 1 Euro
Other

Loaded pallet weight

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How much weight can a pallet hold?

There is no single weight limit for all 48 × 40 pallets. Use the supplier’s rating for the specific design, condition, load distribution and handling arrangement. The pallet, rack, handling equipment, packaging and carrier can each impose different limits.

Static load

A stationary load with the pallet supported as specified, such as on a level floor.

Dynamic load

A load being moved under the rated handling conditions.

Racking load

A load supported in a specified rack configuration, potentially spanning an unsupported space.

A floor supported rating should not be used as a rack rating. For example, EPAL’s published 1,500 kg safe working load does not establish the capacity of your complete rack and pallet arrangement. Confirm suitability before storage.[2][8]

Is there a standard loaded pallet height?

No single height applies to every shipment. Carton strength, load stability, rack openings, sprinkler clearance, equipment, trailer space and receiving requirements all affect the permitted height. Measure from the floor to the highest point, including the pallet itself.

Freight quotes

How to measure a pallet for a freight quote

Measure the complete loaded unit at its widest, longest and highest points. Include overhanging cartons, wrap and protective packaging. A 48 × 40 pallet with product extending beyond its edges has a larger shipping footprint. Check off each item as you gather it.

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FAQ

Frequently asked questions

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Take the pallet guide with you

Download the Taylor Logistics pallet guide as a PDF for quick reference on the warehouse floor, in planning meetings or when preparing a freight quote.

Plan your next shipment

Plan your next palletized shipment with Taylor

Pallet dimensions influence storage, handling and transportation from the first receipt to final delivery. Taylor Logistics helps businesses coordinate warehousing and transportation around their product and distribution requirements.

Share your pallet dimensions, loaded height, total weight, volume and destination requirements with our team to discuss the right next steps.

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